Redefining the Future of Precision Manufacturing

Built on the foundation of ultimate precision, we transcend the boundaries of traditional manufacturing.

Powered by continuous innovation, we conquer the industry's greatest challenges.

Enabled by intelligent manufacturing, we've created the first 24/7 unmanned factory for aero-engine turbine blades.

With fully proprietary core technologies and our original "Three Algorithms" system,

Pegasus is committed to delivering world-class digital precision manufacturing solutions

to the global aerospace and energy industries, pioneering a new era of intelligent manufacturing.

Efficiency

Efficiency

Precision

Precision

Innovation

Innovation

Video Poster

World-Class Manufacturing
Capabilities Proven
by Numbers

550M+
HOLES PER YEAR
Annual drilling capacity
200K+
BLADES PER YEAR
Annual production capacity
80%
EFFICIENCY BOOST
Higher productivity compared to
traditional methods
>99%
CONSISTENCY BOOST
Hole qualification accuracy
<0.01%
REWORK RATE
Near-zero defect manufacturing
5x
FASTER DELIVERY
Machining cycle time reduction

Products & Services

Pegasus Precison Tooling
Full-chain precision manufacturing services for turbine blades
Nozzle Guide Vanes

Nozzle Guide Vanes

Direct-access electrode drilling delivers precise multi-hole cooling
AI-driven digital twin algorithms ensure superior accuracy and consistency
Hybrid laser–EDM processing enables efficient post-TBC drilling

Bucket Rotor Blades

Bucket Rotor Blades

Precision EDM fast-hole drilling and micro-hole forming on single-crystal blades

Integrally Bladed Rotors (IBR)

Integrally Bladed Rotors (IBR)

Innovative "EDM-EDM-precision milling" hybrid process
Low-stress, defect-free, high-performance, and cost-effective machining

Stem Drilling

Stem Drilling

Hybrid EDM+ECM machining for deep, long serpentine holes with no recast layer

Gas turbine blades

Gas turbine blades

Digital machining of air film holes in complex turbine blades

Combustor Liners

Combustor Liners

Fast drilling of film cooling holes on combustor liners and transition pieces

24/7 Unmanned Factory

Globally Leading Intelligent Lights-Out Production Line
Eliminating operators, material handlers, and in-process inspectors — achieving true 24/7 lights-out factory operation.
Eliminating operators, material handlers, and in-process inspectors —
achieving true 24/7 lights-out factory operation.
Robots
Robots
Autonomous transport and part loading/unloading systems
Robotic Arms
Robotic Arms
Collaborative robotic arms for complex operations
Data Acquisition
Data Acquisition
Comprehensive data collection and quality traceability
Automated Factory
Automated Factory
End-to-end smart manufacturing integration

Core Technologies & Processes

Original "Three Algorithms"
Setting New Standards in Digital Manufacturing
Three Algorithms Process Flow
Digitalization

Digitalization

Digital Twin Technology
  • 3D precision modeling and measurement systems
  • Full-process virtual simulation and verification
  • Seamless connection between design and manufacturing
  • 99% CAD data reduction, 100x faster simulation

Key Achievements

  • Virtual design directly drives physical assembly — a world first
  • Millions in testing costs saved
  • Each blade features an independent digital twin profile
Visualization

Visualization

Adaptive Algorithm System

Three proprietary algorithms solving world-class challenges:

Algorithm 1: Adaptive Machining for Turbine Blades
  • Compensates for precision casting tolerances
  • Ensures consistency across every blade
Algorithm 2: Digital Reference Grinding Process
  • Establishes unified digital machining datum
  • Eliminates cumulative errors
Algorithm 3: Intelligent Machining Algorithm
  • Optimizes complex spatial toolpaths
  • AI-driven coordinate system establishment

Key Achievements

  • Rework rate < 0.01%
  • Zero manual intervention
  • Micron-level machining accuracy
Automation

Automation

Intelligent Manufacturing Ecosystem
  • 200+ in-house developed machines networked
  • Industrial software drives full automation
  • Real-time monitoring and predictive maintenance
  • Cloud-based parameter synchronization

Key Achievements

  • ±1μm Positioning Accuracy
  • ±8μm Hole Diameter Accuracy
  • ±12μm Hole Position Accuracy
  • >99.99% Model-to-Part Matching
  • Φ0.05 Positional Tolerance

Self-Developed Equipment

Multi-axis CNC EDM driller
Multi-axis CNC wire cutter
3D modeling measurement system
Integrated industrial software suite

Pulse Power Technology

Multi-waveform pulse output
Real-time current monitoring
Surface roughness ≤0.2 μm

Digital Control System

Response time <1 μs
Cloud monitoring & alerting
MES/ERP seamless integration